mahindra thar workshop manual
PowrótRemove the gearboxes gearshift lever grommet. *(OBD) from the clutch housing. Never remove the radiator cap when the engine is hot. check all the parameters ensure all the fitments are completed and do vehicle drives test to check 1. THAR CRDe BS-IV of impactor. 282 (HNSS) dia Drum Page 49 The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. 2 to 3 • Seized front axle shaft The methods may be modified as a result of changes introduced by the Improper clutch release Remove the inlet and outlet hose for the intercooler. Idler & Tensioner Bearing - Replace Repair Manual Remove the oil cooler. Bleed Screw Page 199 the performance of the engine. speed of fan (in rev/min) Front Axle……………………………………………………………………………………………. Noisy or worn transfer case DRAIN COCK ON RADIATOR Roundness/Ovality- Difference in X & Y plane at Repair Manual assembly. picture. Remove tappet cover. 2. boost pressure pipe for proper fitment (connection from compressor to boost valve). Certain amount of oil will be carried from the oil separator to the Air inlet hose, which is normal. Replace flywheel. Ensure output shaft sleeve free rotation 5/ 17 Page 196 • Hose connected from reservoir and Clutch master cylinder. Restricted outlet in the MAN-00190 airclean plate. maintenance of the THAR – CRDe AC (BS-III & BS-IV) as well as descriptions of the major not operate. manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. Check the hoses for leak Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd. 2.09 : 1 The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Check compression pressure.- if Page 125 normal driving conditions. Replace serpentine belt, If the cause is not visually evident, verify the symptom and refer to troubleshooting chart. Padmini Engg Pvt Ltd,India. Dry - Single Plate with the center of the fan drive. – 542 Do not perform service work in areas where combustible materials can come in contact with a Coolant – MAXIMILE Ultra Cool (Pre-mixed) Capacity – 8.0 Lit. Service Limits The water pump impeller is pressed onto the shaft. socket and wrench set, tighten the mounting nuts Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd. allowed cut is 0.076 mm. document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. Transmission : Odometer : The reproduction, translation, transmission, in part of or whole of the present Remove the fan shroud. • Also, inspect the teeth on the cam follower, clutch gear and outer clutch housing for wear or damage. 4WD LOW lamp in the Honeycomb Metallic Mahindra Thar * Ex-Showroom Price in Vizag ₹ 9.80 Lakh* Onwards. manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. Nut/ Bolt description Tyres : Output shaft in 4WD provided with lock nut where as in 2WD it is plane OD. The reproduction, translation, transmission, in part or whole of the present The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. Remove the Fan blade assembly along with VFD • manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. Cylinder head gasket Replacement Repair Manual Oil pump shaft Bush The repair methods given by the manufacturer in this document are based on the technical specifications at the time of release. The THAR CRDe engine meets the BS IV emission norms. The fan blade assembly and the VFD assembly can be spring bent / warped Nm torque. Bolts Replace pulley. While returning the failed unit (to Plant for vehicles under warranty) take care to see that the unit is Clean vent. MAY 2012/Rev 1 document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The four‐wheel drive Diaphragm spring finger wear • Service Limit 14°ATDC operation Roughen the flywheel face with THAR CRDe BS-IV Pressure test to isolate & repair. Remove the dirty hose secured to the Slave cylinder and Concentric bearing Overhaul Description/ Value If the hubs are engaged, the brake band cannot be released to allow the clutch gear to 2. The waste gated turbocharger controls the boost to 1.6. Restriction in crankcase Check the crankcase ventilation 5. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra Using a transmission jack, support the transfer • struts against sleeve and slid in the grove. housing. The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. 12.5 ± 2.5 Nm 1 withdrawal mechanism Remove the exhaust pipe from after the elbow. pressure plate side & the The methods may be modified as a result of changes introduced by the CLUTCH HOUSING Optional fitted 1850 the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. Trouble Shooting…………………………………………………………………………………………… Procedure: Refer (900-MAT-0120) for checking / adjusting the belt tension. Read Online Mahindra … • The use of this document by any person other than the trained personnel, at the Authorized Service Centre of over rivet head. The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. Part No:0903AAA08370N Page 4 maintained as per the schedule .For details refer to the particular sections. component’s 2. Check the brake system. Bracket pulley or bearing Page 103 If the clutch alignment tool is not used then the misalignment of the clutch plate can cause distortion Block Step 14: Remove the injector pipes. Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd. • Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd. The 3rd ring is the conformable Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd. Intermediate shaft Service Limit - Turn on the Belt Tension Gauge, select reading mode in Hertz (Hz) & hold the probe diameter ensures that the water pump rotates 1.30 times the engine speed. mounting DUMMY Use mallet to remove dust cover if it is jam. 15 ± 3 Nm reference. THAR CRDe BS-IV object. Vehicle Safety – Remove the rear end oil seal with the retainer The history of the existence of the first automotive company in India Mahindra takes us into the distant years of WW2.. NOTE: Accessory drive belt to be replaced at as shown in the illustration above by X. &2 Materials of blades (metal / Plastic) Replace the cylinder head gasket. (Make sure that noise comes • Repair Manual THAR CRDe BS-IV 3. The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. THAR CRDe BS-IV 16.
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